Just finished making my own pedal board. for anyone who doesn't feel like the boards on the market are right for them or don't feel like shelling out the bucks, here is my vid which may inspire your own design
http://www.youtube.com/watch?v=7B3sbgYev7E&feature=player_embedded
http://www.youtube.com/watch?v=7B3sbgYev7E&feature=player_embedded