Among others, Boogiebabies and Monstatone are guys who can really help U re mods.
I invested a STUPENDOUS amount of time researching the ch sw popping. Became a bit of a mission in the end..LOL
The causes are varied, but here's some main themes I kept finding on my MkIIA and Mk IIB, and from online research and email contact with knowledgable techs and Mesa themselves.
1> relay. Noise of the contacts themselves,
Also tiny eddy currents around the relay, often "fixed" or attenuated by capacitors and a diode on relay coil - often factory fitted
Further, crap on board under the relay, giving imperfect separation between tracks, allowing some DC crossover between tracks
2> Impedance difference between channels. Measured at each gain stage in the respective channel
3> Gain difference between channels. Combined with different impedance, a sudden difference in the signal chain manifests as audible "pop" as a sudden/sharp rise in signal travels through the amp. Also worsened if the signal has some "stray" DC superimposed on it. Especially noticeable going INTO the lead channel, and less noticeable going back to rhythm channel. But can be attenuated by haviing no signal at the instant of ch switching eg: mute strings for a second or so.
One guy suggested give the circuit to an engineering class as an assignment and see if they can diagnose the cause and then implement a solution.
Interestingly, LDR's were increasingly used from the IIC onwards - there's no doubt these work in attenuating popping.
But it'd be nice to definitively diagnose the cause, and design a solution. Naturally without sacrificing tone, and keeping things simple and cost-effective.
Yeah, I agree.. it's never gonna happen...