Maury said:
Cool. Not to bug you to death, but where does one find the materials for this job? thanks for all your time... this sounds like a fun project.
Well I bought the building materials from a local DIY shop and the finishing materials from the internet. And to make sure you are not indeed bugging me to death
, a small how to do it.
Measure your amp chassis first, get it first out of the combo shell to give you an idea how that works. Probably you should unscrew your handle first. When all screws are out you should be able to budge the chassis a little and slide it out with ease.
Then make a design. I just used pen and paper, some like to use CAD tools or something. Keep in mind that side panels go inside the upper and bottom panels. Keep margins of 2-3 mm everywhere around the chassis, keep margins of 2-3 mm for tolex or other finishing materials. Keep margins for the front and back panel. You don't want any knobs sticking out of the head. Keep in mind with dimensions that the tubes need a little headroom for air ventilation and to replace the tubes. Also keep in mind the space and position of the reverb tank. This is a little more difficult since the orientation of the tank may cause a lot of noise. You should test the final position of the tank if it gives any noise. I placed tin foil on the inside of the head where the cassis is placed, to make sure that in combination with the chassis the circuit is shielded.
For the materials: I used 18 mm plywood. Since a head doesn't need acoustical properties I used a lighter, less quality ply wood (NOT recommendable for speaker cabs) and glue. No screws, but I used (don't know the english word for it) "drill a little hole where the connection of plate to plate is, fill it with glue and place a little wooden stick of 4-6 mm in diameter and 2-3 cm long" As where as possible or just for building convenience I used slats on the inside. The front is just a wooden plank I had left, made air vents and attached a speakergrill. The back is a metal plate with holes.
For the finish I used tolex. You can find instructions for that on the internet. A VOX style handle and FENDER style corners. Mesa style parts are hard to come by and quite expensive. At least here in the Netherlands.